Multi-pass boiler and retrofit method for an existing single-pass boiler
An existing single-pass sectional boiler is retrofitted with one or two replacement sections to become a multi-pass boiler. One intermediate section of the original boiler is replaced by a new section having a downwardly extending water-filled target wall portion that divides the original combustion chamber into a smaller combustion chamber on the front side and a heat exchange chamber on the rear side of the target wall portion. The target wall portion also forces at least most of the combustion gas to flow from the combustion chamber upwardly through a first flue passage of the boiler's heat exchanger, into the upper flue collector chamber. Another intermediate section of the original boiler may be replaced by a new section having an upwardly extending draft diverter portion, or a draft diverter is installed in the upper flue collector chamber, to divert the flue gas back downwardly through a second flue passage of the heat exchanger to the heat exchange chamber. From there, the flue gas flows again upwardly through a third flue passage of the heat exchanger to the breech.
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Theodore S.
Brown